F2 PELLET

F2 Innovations - Pellet Extruder

Open System Pellet Printing Solution for Industrial Robots and Gantry Systems

What is the F2 Pellet Extruder?

The F2 Pellet Extruder, developed by F2 Innovations, is a high-performance pellet-based 3D printing system that can be integrated with industrial robots and gantry systems. With a high-temperature capacity of up to 500°C, it enables the use of various engineering pellets.

This open system solution removes the limitations of traditional 3D printers, allowing production of parts in virtually any size. It's an ideal option for large-scale industrial applications, prototyping, and hybrid manufacturing processes.

Advantages of F2 Pellet Extruder

  • Open System Design: Can be integrated with any robot or gantry system.
  • High Temperature Capacity: Up to 500°C extruder enables use of engineering pellets.
  • Unlimited Build Volume: Can print up to the limits of the robotic cell or gantry system.
  • Material Savings: Hybrid technology reduces total material coefficient to 0.8-0.9 range.
  • Hybrid Manufacturing: Post-processing like milling and turning can be applied.
  • Recycled Materials: Capable of printing with secondary raw materials and recycled polymer pellets.

How Does F2 Pellet Extruder Work?

  1. Installation: Extruder is mounted on robot arm or gantry system.
  2. Material Loading: Pellets are loaded into heating and drying unit.
  3. Printing: Three-zone heating system melts pellets uniformly for printing.
  4. Cooling: After printing, the part is left to cool.
  5. Post-Processing: Mechanical processes can be applied if needed.

Compatible Materials

Material Type Examples
Standard Polymers ABS, PP, PE, TPU
Engineering Pellets ABS-CF, Ketran, high-performance polymers
Recycled Materials Various secondary raw materials

Industry Applications

  • Automotive: Large-scale prototypes, jigs and fixtures
  • Aerospace: Aircraft components, molds
  • Construction: Architectural models, building elements
  • Industrial Design: Large prototypes
  • Manufacturing: Mold and tool production

Technical Specifications

Specification Value
Maximum Temperature 500°C
Print Area Up to limits of robotic cell or gantry system
Heating System Three-zone uniform heating
Material Feeding Pre-heated and dried pellet feeding system
Hybrid Manufacturing Post-print mechanical processing compatibility
  • Which robots are compatible with F2 Pellet Extruder?
    Compatible with most standard industrial robots. Special mounting kit may be required.
  • How is the print quality with recycled materials?
    With proper settings, high-quality prints can be achieved with recycled pellets.
  • What is the printing speed?
    Printing speed varies depending on material used and robot's speed capacity, typically 2-5 times faster than traditional FDM printers.

F2 PELLET

F2 PELLET ( PDF )

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